Optimizing Aircraft Turnaround Through Practical AI

At a busy airport, turning around an aircraft – the time between its arrival at a stand and its next departure – is a fast-paced, carefully coordinated process. In a short span, ground crews must unload baggage, clean the cabin, refuel, restock supplies, and board new passengers. Every task depends on the others, and a delay in just one can ripple through the entire schedule, affecting flights across the airport.

Managing aircraft stands adds to the complexity. Stands are assigned based on planned arrival and departure times, but delays often cause aircraft to overstay, forcing incoming flights to wait—even when some stands appear unused. The real difficulty lies in predicting when a stand will actually become available, as real-time conditions on the ground are constantly changing. With hundreds of aircraft moving through daily, even small errors in timing can quickly escalate into widespread disruptions.



Meet Our Client


Our client is a dynamic international technology company that develops advanced solutions designed specifically for airports worldwide. Through our long-standing collaboration, we've successfully delivered numerous large-scale projects together and developed an extensive portfolio of Proof of Concepts (PoCs) that demonstrate innovative technologies for the aviation industry.

Our partnership combines their global expertise with our implementation experience, consistently delivering effective systems that enhance operational efficiency, passenger experience, and safety across international airports.


Case Study Shortcut


Challenge


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Aircraft turnaround optimization


Efficiently managing aircraft turnaround times is critical to minimizing delays and optimizing airport operations.

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Task coordination challenges


Complex interplay of tasks like unloading, cleaning, refueling, and boarding within tight timelines.

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Stand occupancy issues


Stand occupancy delays, leading to queuing and operational bottlenecks.

Goal


The primary objective was to optimize aircraft stand utilization to enhance overall airport efficiency, directly impacting flight punctuality, airline profitability, and passenger satisfaction. By providing accurate, real-time predictions of stand clearance, the system aimed to transform reactive chaos into controlled, efficient management.


  • Improve flight punctuality and reduce delays

  • Increase airline profitability through streamlined operations

  • Enhance passenger satisfaction with smoother travel experiences

Outcome


The project delivered a highly effective, cost-efficient AI solution that prioritized operational value over technical complexity. It achieved comparable accuracy to advanced models at a fraction of the cost, focusing on classical algorithms and domain-driven features while maintaining high predictive performance.



Before


  • Reactive response to delays 
  • Manual monitoring of stand clearance
  • Cascading delays from operational bottlenecks
  • Limited operational visibility


After


  • Proactive prediction
  • Automated real-time predictions every minute
  • Prevention of bottlenecks before they happen
  • Real-time dashboard for operators

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Case Study Details


Approach


Real-time turnaround monitoring


  • The system continuously ingests live operational data - such as flight status, gate assignments, and aircraft services - to track the turnaround process as it unfolds.

Stand clearance time prediction


  • Using a machine learning pipeline, the system predicts when each aircraft stand will become available. These predictions are refreshed every minute to reflect the latest operational context.

Dashboard for decision support


  • An intuitive, operator-facing dashboard presents real-time predictions and key metrics, allowing ground controllers to make informed decisions about aircraft stand assignments and resource allocation.

Built on Databricks


  • The platform leverages Databricks for scalable data processing, model training, and seamless integration with existing airport systems.

Streaming data pipeline


  • The system ingests and processes real-time data from multiple sources, ensuring up-to-date predictions at all times.

Model strategy: Simplicity with domain intelligence


  • Instead of relying on complex deep learning models, the team used classical statistical algorithms enhanced by domain knowledge. This approach reduced computational costs and complexity while improving prediction accuracy.

Timeline


Discovery & Strategic Planning | 2-3 weeks


Operational Analysis

Comprehensive assessment of current turnaround processes and operational pain points

Stakeholder Engagement

Intensive collaboration with airport operations staff to understand real-world constraints

Expert Knowledge Capture

Deep-dive workshops to identify what truly drives turnaround times

Technical Architecture Planning

System design incorporating Databricks infrastructure and real-time processing requirements


Data Pipeline & Feature Engineering | 3 weeks


Data Infrastructure Development

Building robust streaming data ingestion from airport systems

Domain-Enriched Feature Design

Creating features rooted in operator intuition and experience

Algorithm Selection Strategy

Systematic evaluation of classical vs. advanced modeling approaches

Cost-Benefit Analysis

Rigorous assessment of computational resources vs. accuracy gains


Model Development & Validation | 3-4 weeks


Predictive Model Building

Developing models using classical statistical algorithms enhanced with domain expertise

Performance Testing

Comprehensive validation against historical data and operational scenarios

Key Insights Discovery

Identifying primary predictive variables (airport congestion patterns)

System Integration

Connecting models with existing airport systems and Databricks platform


Deployment & Operational Integration | 2 weeks


Real-Time Implementation

Configuring minute-by-minute prediction refreshes and dashboard deployment


Technology


Databricks

Databricks

Our team


Jakub Berezowski

Jakub Berezowski

Data Scientist

Marcin Marczyk

Marcin Marczyk

Delivery Director

Mateusz Kijewski

Mateusz Kijewski

Data Engineer



Our Team Expert Opinion




We deliberately chose simplicity over complexity in selecting algorithms, as it turned out that classical, we can say even old-school statistical algorithms, when applied well, deliver matching results at a fraction of the cost compared to the state-of-the-art ones


Jakub Berezowski Data Scientist at Addepto

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About Addepto


Addepto, a fast-paced, growing company focused on innovations in AI-related and data-oriented areas, supports digital transformation at companies working on electronics manufacturing services.


Here you can learn more about the technologies used in this project:



We help them find ways to use their data effectively with data lakes, data platforms, data engineering and so on.


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